11.1.11

Presents a Variety of Organic Nutrients in the Form of Granules


Organic fertilizers with organic of different raw materials, made from compost, livestock manure and nutrient enrichment materials others, now can be made in the form of granules. The development of demand for solid compost and the ease of application of fertilizers, are also many compost formed granules.

Form of granules, like mung beans until the size shape 2 mm to 4 mm, also allows for the addition of other organic nutrients. Source of Potassium (K2O) of palm bunch ash, P2O5 from natural guano phosphates, organic carbon in order to increase the ratio of C / N from lignite and plant growth regulator and amino acids and solvents are often added microbial producers of organic fertilizer granules. However, each manufacturer have different ingredients to each other, because the composition and quality levels are very tailored to market segments or target markets. Organic fertilizer granules has a certain violence to the full content of NPK and macro secondary nutrient (MgO, Ca and Sulfur) and amino acids, depending on materials used.


In support of improving the quality of organic fertilizer, one of which, taken with the provision of machine tools that meet the standards. For presentation purposes of organic fertilizer compost, investments are made only by forming Compost Production Installation (IPKK). While for the purposes of organic fertilizer granule form, in addition to compost maker IPKK to guarantee the provision of primary raw materials in the form of compost above, the more expensive the investment required in the form of organic fertilizer granules engine installation. Quality organic fertilizer, among others, characterized by its free from waste materials carried away (metal, glass, etc.) as well as microbial pathogens, which in practice often occurs in the supply of organic fertilizer detrimental to the user farmers. Ensure the main raw material, only good compost used as raw material, is to provide a machine tool rotary kiln, to form compost production installations (IPKK). Relying on suppliers of compost, which often do not have the assurance of quality, just sift the soil of the landfill, would be very risky in the organic fertilizer granules. In fact, the quality of fertilizer would be good also for the promotion of widespread use by farmers, so that you can use it to attract other farmers.

A set of tools BioPhosko Granulator machinewith output capacity of organic fertilizer grannul 1 ton / hour consists of:
A. One (1) crusher or hammer mill capacity of 2 tons / hour,

B. A sieve (sifter machine or rotary screen) Kaps 2 tons / hour,


C. One (1) Furnace burner (fuel source coal) capacity of 2 tons / hour

D. One dryer (rotary dryer) diameter 760 mm, capacity @ 1 ton / hour / unit,

E. Two (2) granule-forming units of a satellite dish (3 m diameter pan granulator) capacity 1 (one) ton / hour.
Outside the main instrument package above, you can add 4 sets carrier (conveyor belt). Conveyor belt consists of 2 units for feeding granular material mixing organic fertilizer (compost bulk, palm bunch ash, phosphate, microbial and zeolite and lignite) to the dryer (dryer) equipped with a vibrator screen, 1 unit set into the granule conveyor dryer (dryer) and 1 set as a carrier belt (feeding) to a sieve (sifter or screen).


Drying aims to prepare the material to be easily crushed and pulverized by using a dryer (rotary dryer). Target moisture content of dry compost approximately 20 percent. Compost, which is dried and then milled with a milling machine (hammer mill) to achieve the required level of smoothness compost at least 80 mesh.

Furthermore, the granulation process using a pan granulator. This tool is a rotating disc-shaped. Dish pan size can vary, but in this package pan granulator has a diameter size (diameter) 3 m.

The next step is drying granules to reach the level of 4 percent to 12 percent (Ministry of Agriculture standard) or up to 20 percent (for its own use.) After drying and then the feeder conveyor belt will carry into the sifting to separate the organic granular fertilizer to pass mesh 60 to 100.  A
nd the last step, after sorting and drying is the packaging of organic fertilizer granules. Size of packaging has a volume capacity of 50 kg, packaging can also use PE bags with the size of 25-30 kg.   

Advances in technology of machinery in the country in support of agriculture, one of which is organic fertilizer granules engine package, expected to further accelerate the ability of stakeholders agriculture in achieving sustainable agriculture+)


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